Incline conveyor is one of the most cost effective and efficient ways to transport bulk goods over short distances. In fact, inclined belts are commonly used in mining, agriculture and manufacturing industries around the world. But if you’re shopping around for an incline conveyor system, it can get confusing trying to figure out which type of incline conveyor will work best for your specific needs and application. To help you make the right decision, here’s an overview of five types of incline conveyor and their main uses.
1) Incline nose-over belt conveyor
A simple incline nose-over belt conveyor is when a belt moves in an inclining motion as it goes over the top of a hill. The belt will not move at all if the slope is too steep, so this type of conveyor works best on slopes that are 10° or less. This type of incline conveyor is great for moving coal, ore, sand, crushed stone, and other bulk materials. This type of incline conveyor can be very useful in mines where there are long declines to take large amounts of rock material from deep down underground up to the surface.
2) Incline in-feed belt conveyor
The incline in-feed belt conveyor is a conveyor that transports materials at an incline. There are many different types, but they all have the same purpose. It is important to know the difference between each type before you choose one for your project, as they all have different strengths and weaknesses. For example, the helical feeder is good for small objects or light weight items because it can only hold around 1 ton per hour. On the other hand, the flat belt incline in-feed has no restrictions on weight capacity and can easily carry around 2 tons per hour. One drawback to this type though is that it cannot be reversed when transporting heavy objects which can cause problems with backpressure when coming off of it.
3) Incline straight belt conveyor
The incline straight belt conveyor is a belt conveyor that has an incline. The incline can either be a shallow angle or steep angle. The use for this type of incline conveyor is primarily in situations where gravity will aid in the movement. For example, it would be well suited for transporting materials from storage or shipping containers on one level to another level that was at a higher elevation. A slightly more advanced variation would be an inclined strait belt with a spiral configuration; this makes for easier transport when items are being delivered to the other side of the incline. The strait belt design does not require as much energy expenditure since there are fewer bends in the system and less friction between the belts.
4) Incline swan-neck belt conveyor
An incline swan-neck belt conveyor is a type of belt conveyor in which the upper run is sloped at an angle with respect to the lower run. The name comes from its resemblance to the neck, body, and beak of a swan; hence, it can also be called a swan-neck conveyor. This type of incline conveyor is primarily used for transporting bulk materials such as coal or other types of minerals that are too heavy or have a high moisture content. It does not require additional support beams because the slope offers enough strength for these items but it has less noise levels than other types of belts.
5) Mezzanine floor incline conveyor
A mezzanine floor incline conveyor is a type of incline conveyor used in the transportation of materials from the upper level to the lower level. It can also be used for transporting materials from one mezzanine floor to another. A mezzanine floor incline conveyor is suitable for transporting items that are not heavy but have a tendency to shift or fall off during transit. They are commonly found in factories, warehouses, stockrooms, and grocery stores. There is an optional ramp at the entrance/exit point that makes it easier to load/unload the materials onto/from the conveyor belt.
WHEN TO USE AN INCLINCE CONVEYOR
With an incline conveyor, the material is conveyed on an incline and the product weight has to be supported. This can be achieved with a long belt conveyor or multiple belts. Incline conveyors allow more distance traveled per hour for less power consumption by reducing friction between the material and the conveyor. Inclined Belt Conveyors are set at an angle to move the load upwards, so they don’t require supports underneath like traditional horizontal conveyors.
TYPES OF BELT CONVEYORS AND WHAT THEY CAN USE
Not only are there several types of conveyor belts, but also types of belt conveyors. The type that’s used, however, varies according to the different types of belts. These are a few of the many different kinds of belts out there, each suited to specific kinds of clothing.
Flat Belt Conveyor
Common as the flat conveyor belt is the flat belt conveyor. As a standard for moving conveyors, a flat belt conveyor can transport items from Point A to Point B without detours. They have a pair of pulleys mounted on either side of the conveyor that function together. These rotate the belt so materials and products can pass to the front of the conveyor as the belt loops back in the direction it came from. A wide range of belt conveyor types are suited to the type of material; it really depends on the requirements.
Inclined Belt Conveyor
This is a types of incline conveyor similar to a flat belt conveyor, except that it is inclined. It is used to transport goods to a different height from where they came from. These belts can slip on products, so they are usually used with belts designed to prevent items from sliding off. Cemented conveyor belts are a perfect example.
Sidewall Cleated Belt Conveyor
This conveyor can move materials up any incline less than 90 degrees. Unlike usual cleated belt conveyors, these belt conveyors have large troughs that can handle large amounts of loose materials without slipping. A sidewall cleated belt conveyor can also avoid materials falling off the sides of the conveyor, as well as reduce the overall number of conveyors you need. Typically, it includes two flat conveyor sections and an incline section, so you don’t need separate conveyors.
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